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Relays and Solenoids

Relays are used anytime you need to switch a high current accessory via a low current output. For example, you'd like to turn on an electric fan via one of the programmable outputs of your aftermarket EFI system - no problem. Solenoids are simply SPST relays that can switch very high current loads. They're perfect for auxiliary battery installations, remote battery disconnects, or switching very high current accessories.

Need to brush up on your skills with relays? No problem - Chapter 4 of Automotive Wiring and Electrical Systems covers relays in-depth and how to put them to work.

The basics:

SPST - Single Pole Single Throw
SPDT - Single Pole Double Throw
C - Common
N.O. - Normally Open
N.C. - Normally Closed

Pictured at the right is a pair of Hella waterproof relays installed as
they come with our Headlight Relay Kits - clean and serviceable!

Hella Waterproof Relays in Use

Over the years, we've used nearly every brand of relay and solenoid you've heard of (and some that you haven't). Our selection is based on the ones that we've experienced the best service from.

Click on any of the pictures to view a high resolution version.

RELAYS

    Part Number
Pricing
Tyco / Bosch 30/20 Amp Relay   TYCO30
$5.95
Bosch 30 Amp SPDT Relay

This is the industry reference. We've in-
stalled thousands of them with not one
failure in over 20 years!

Type: SPDT
C to N.C.: 20 Amps continuous
C to N.O.: 30 Amps continuous
Coil Voltage: 12 VDC
Coil Current: Approx 150 mA

 

 

       
Tyco 40/30 Amp Relay   TYCO40
$6.95
Tyco 40 Amp SPDT Relay

This is the 40 Amp version of the above
relay. These are ideal for switching high
current fans and pumps.

Type: SPDT
C to N.C.: 30 Amps continuous
C to N.O.: 40 Amps continuous
Coil Voltage: 12 VDC
Coil Current: Approx 150 mA

   
       
Hella 40/20 Amp Waterproof Relay HELLA40WP
$12.95
Hella 40/20 Amp Waterproof Skirted Relay

This relay is perfect for applications at
which it will be exposed to moisture. We
use this relay in our headlight relay kits.
Includes mounting tab.

Type: SPDT
C to N.C.: 20 Amps continuous
C to N.O.: 40 Amps continuous
Coil Voltage: 12 VDC
Coil Current: Approx 170 mA

   
Note: The HELLA40WP is an ideal replacement for a defective unit. It cannot be used as pictured to achieve a waterproof installation as it requires the mating socket and connectors. If you do not already have the socket and connectors purchase the WPRLYKIT, sold below.

RELAY KITS

  Part Number
Pricing
Tyco / Bosch 30/20 Amp Relay with Socket RLYKIT30
$9.95
Bosch 30 Amp Relay with Socket

This kit includes the following:

(1) Tyco / Bosch 30/20 Amp relay
(1) SPDT / SPST relay socket
(2) 16-14 AWG connectors
(3) 12-10 AWG connectors

 

 

   
     
Tyco 40/30 Amp Relay with Socket RLYKIT40
$10.95
Tyco 40 Amp Relay with Socket

This kit includes the following:

(1) Tyco 40/30 Amp relay
(1) SPDT / SPST relay socket
(2) 16-14 AWG connectors
(3) 12-10 AWG connectors

 

 

   
     
Hella 40/20 Amp Waterproof Relay with Socket WPRLYKIT
$23.95
Hella Waterproof Skirted Relay with Socket

This kit includes the following:

(1) Hella 40/20 Amp waterproof relay
(1) Relay Mounting Tab
(1) Waterproof relay socket
(2) 22-18 AWG connectors
(3) 12-10 AWG connectors

This kit contains all the parts you need
to achieve a waterproof installation!

SOLENOIDS

  Part Number
Pricing
100 Amp Continuous Duty Solenoid SOL100
$54.95
100 Amp Solenoid

This 100 Amp Solenoid is designed for
continuous duty use. It can switch high
current accessories that require up to
100 Amps. This is a far better alternative
to a starting solenoid!

Type: SPST
C to N.O.: 100 Amps continuous
Coil Voltage: 12 VDC
Coil Current: Approx 500 mA
Stud Size: 5/16" & #10

 

 

       
200 Amp Continuous Duty Solenoid SOL200
$129.95
200 Amp Solenoid

This 200 Amp Solenoid is designed for
continuous duty use. It can switch high
current accessories that require up to
200 Amps. It can also be used to isolate
an auxiliary battery or a battery disconnect.

Type: SPST
C to N.O.: 200 Amps continuous
Coil Voltage: 12 VDC
Coil Current: Approx 600 mA
Stud Size: 5/16" & #10

   
     
500 Amp Continuous Duty Solenoid SOL500
$149.95

This 500 Amp Solenoid is designed for continuous duty use. It can switch high current accessories that require up to 500 Amps. It can also be used to isolate an auxiliary battery or a battery disconnect.

Looks identical to SOL200.

Type: SPST
C to N.O.: 200 Amps continuous
Coil Voltage: 12 VDC
Coil Current: Approx 600 mA
Stud Size: 5/16" & #10